Skoda Fabia + 1.1. Description of the car - 2. Engine 2.1. Removal of the top casing of the engine + 2.2. Installation of the piston of the first cylinder in the provision of VMT of a step of compression 2.3. Replacement of a belt of the drive of the generator + 2.4. Replacement and adjustment of a tension of a belt of the drive of the camshaft 2.5. Replacement of a chain of the drive of the camshaft 2.6. Selection of a distributive gear wheel of a bent shaft 2.7. Replacement of laying of a head of the block of cylinders 2.8. Replacement of an epiploon of the camshaft 2.9. Replacement of oil scraper caps 2.10. Replacement of a forward epiploon of a bent shaft 2.11. Back epiploon of a bent shaft + 2.12. Repair of a head of the block of cylinders + 2.13. Repair of the engine + 3. Lubrication system + 4. Power supply system + 5. Cooling system + 6. System of production of the fulfilled gases + 7. Transmission and running gear + 8. Steering + 9. Brake system + 10. Electric equipment + 11. Body + 12. Electrical circuitries
|
DIESEL ENGINE
Head of the block of the diesel engine of 1,9 l, 74 kW
1 – bolt of fastening of an axis of yokes of valves; 2 – kormyset axes with yokes assembled; 3 – bolt of fastening of a head of the block; 4 – washer; 5 – valve hydropusher; 6 – cracker; 7 – plate of springs; 8 – external spring of the valve; 9 – internal spring of the valve; 10 – oil scraper cap; |
11 – the directing valve plug; 12 – pump nozzle; 13 – head of the block of cylinders; 14 – camshaft epiploon; 15 – valves; 16 – camshaft bearing insert; 17 – camshaft; 18 – covers of bearings of the camshaft; 19 – bolts of fastening of covers of bearings |
Places of putting sealant on the first and fifth covers of bearings of the camshaft
|
A – places of putting sealant |
PERFORMANCE ORDER |
1. Take off a camshaft drive belt (see subsection 2.4.1). |
2. Remove a pulley and a nave of a pulley of the camshaft (see subsection 2.8). |
3. Remove axes with yokes, previously having marked them not to mix at installation (see subsection 4.14.4). |
4. Remove the vacuum pump (see subsection 4.11). |
5. Turn off bolts 19 (see rice. A head of the block of the diesel engine of 1,9 l, 74 kW) fastenings of covers of 18 fifth, first and third bearings also uncover. Mark covers not to mix at installation. If inserts 16 are suitable for further use, do not take out them from covers. |
6. Evenly cross-wise turn off bolts of fastening of covers of the second and fourth bearings and uncover. |
7. Take out the camshaft 17 from a head and remove from it an epiploon 14. Take out inserts 16 of a head and mark on the non-working party not to mix at installation. |
8. Take out hydropushers of 5 valves. Mark them or lay so that not to mix at installation. It is necessary to store hydropushers in the same situation in what they were on the engine, otherwise from them oil will flow out. |
9. Install the piston of the corresponding cylinder in VMT, then at compression of springs valves will rest against the piston. |
10. Install the device for compression of springs of valves on a head and, having squeezed valve springs, take out crackers 6. |
11. Remove a plate 7 and springs 8 and 9. |
12. By means of a stripper remove an oil scraper cap. |
|
13. Oil engine a new cap and insert it into a mandrel 3 (1 – the plug; 2 – oil scraper cap). |
14. Put on the plastic plug 1 a valve core not to damage a working edge of a cap. |
15. By means of a mandrel carefully to a napressuyta a cap against the stop. |
16. Establish to the place of a spring of the valve and a plate of springs. |
17. Having squeezed springs adaptation, establish valve crackers. After that strike with the hammer through a metal core a valve end face that crackers sat down on the place. |
18. Similarly replace other caps. |
19. Establish inserts 16 (see rice. A head of the block of the diesel engine of 1,9 l, 74 kW) according to earlier made marking also oil them engine. |
20. Install in a head the camshaft so that cams of the first cylinder were directed up. |
21. Establish washers 4. |
22. Establish covers of the second and fourth bearings and evenly cross-wise wrap new bolts of their fastening. Tighten bolts the moment of 8 N · m also tighten for 90 °.
Prevention
At each removal of covers of bearings of the camshaft it is necessary to replace bolts of their fastening with new.
|
23. Apply sealant on a surface And covers of the first and fifth bearings, at the same time you watch that sealant did not get to the grooves specified by shooters rice. Places of putting sealant on the first and fifth covers of bearings of the camshaft. Then establish covers of the first, fifth and third bearings. |
24. Establish all removed details upside-down. After installation of hydropushers of valves it is possible to launch the engine only in 30 min. |
|
PETROL ENGINES of 1,4 l, 55 I 74 kW
Head of the block of cylinders of engines of 1,4 l, 55 and 74 kW
1 – top cover of a belt of the drive of the camshaft; 2 – belt of the drive of camshafts; 3 – belt of the drive of the final camshaft; 4 – bolt of fastening of the case of bearings; 5 – holder of wires of high voltage; 6 – case of bearings of camshafts; 7 – bolts of fastening of a back support of the camshaft;
|
8 – adjusting pins; 9 – valve yoke; 10 – valve hydropusher; 11 – bolt of fastening of a head; 12 – head of the block of cylinders; 13 – laying of a head; 14 – tension roller of a belt; 15 – bolt of fastening of a tension roller; 16 – back cover of a belt of the drive of camshafts; 17 – bolt of fastening of a back cover; 18 – eye |
The general replacement procedure of oil scraper caps same, as at the diesel engine. Considering features of engines, it is necessary to execute the following:
PERFORMANCE ORDER |
1. Take off a belt of the drive of camshafts (see subsection 2.4.2). |
2. Remove the ignition coil. |
3. Turn out spark plugs. |
4. Turn off bolts 4 fastenings and remove the case 6 with camshafts assembled. |
5. Mark not to mix at installation, and remove yokes 9 and hydropushers of 10 valves. It is necessary to store hydropushers in the same situation in what they stand on the engine, otherwise from them oil will flow out. Then a rassukharta valves also remove caps. |
|
PETROL ENGINES of 1,0 l, 37 kW And 1,4 l 50 kW
Head of the block of cylinders of engines of 1,0 l, 37 kW and 1,4 l, 50 kW
1 – nut of fastening of a cover; 2 – sealing plug; 3 – bolt of fastening of a head; 4 – washer; 5 – the eye is left; 6 – axis of yokes assembled; 7 – arm; 8 – nut; 9 – the self-stopped nut; 10 – bolt; |
11 – generator arm; 12 – laying of a head; 13 – head of the block of cylinders; 14 – maslootrazhatel; 15 – bolt of fastening of an axis of yokes; 16 – the eye is right; 17 – laying of a cover of a head of the block; 18 – block head cover; 19 – stopper of an oil-filling mouth |
The general replacement procedure same, as at the diesel engine. Considering features of engines, it is necessary to execute the following:
PERFORMANCE ORDER |
1. Turn off nuts 1 and remove rubber plugs 2. |
2. Uncover the 18th heads and laying 17. |
3. Turn off bolts of the 3 and 15 fastening of an axis of yokes and remove an axis of 6 yokes assembled. Then a rassukharta valves also remove caps. |
|
Moments of an inhaling, N · m
Petrol engines of 1,4 l, 55 and 74 kW
|
Bolt of fastening of a pulley of the camshaft |
20 then to tighten on 90 °
|
Bolt of fastening of the case of bearings |
10 then to tighten on 90 °
|
Bolt of fastening of a back cover of the camshaft |
10
|
Bolt of fastening of an eye |
20
|
Backpressure valve of the lubrication system |
6
|
Carving stopper of the backpressure valve |
45
|
Diesel engine of 1,9 l, 74 kW
|
Bolt of fastening of an axis of yokes of valves |
20 then to tighten on 90 °
|
Bolt of fastening of a cover of the bearing of the camshaft |
8 then to tighten on 90 °
|
Petrol engines of 1,0 l, 37 kW and 1,4 l, 50 kW
|
Nut of fastening of a cover of a head of the block |
3
|
Bolt of fastening of an axis of yokes of valves |
25
|
|
|