Skoda Fabia

since 2000 release

Repair and operation of the car



Skoda Fabia
+ 1.1. Description of the car
+ 2. Engine
+ 3. Lubrication system
+ 4. Power supply system
+ 5. Cooling system
+ 6. System of production of the fulfilled gases
- 7. Transmission and running gear
   - 7.1. Transmission
      7.1.1. Technical characteristics of the transmissions (T)
      + 7.1.2. Transmission of 002 type
      - 7.1.3. 02T transmission
         7.1.3.1. Removal and installation
         7.1.3.2. Check of level and filling of oil in the transmission
         7.1.3.3. Replacement of a cover of the lever of gear shifting
         7.1.3.4. Removal and installation of the drive of gear shifting
         7.1.3.5. Dismantling and assembly of the mechanism of gear shifting
         7.1.3.6. Adjustment of the drive of gear shifting
         7.1.3.7. Removal and installation of the drive of forward wheels
   + 7.2. Forward suspension bracket
   + 7.3. Back suspension bracket
+ 8. Steering
+ 9. Brake system
+ 10. Electric equipment
+ 11. Body
+ 12. Electrical circuitries



7.1.3. 02T transmission

7.1.3.1. Removal and installation

GENERAL INFORMATION

Fastenings of an arm of cables of the drive of the 02T transmission

1 – bolt of fastening of an arm;

2 – arm;

3 – holder of a tube;

4 – tube of the hydraulic drive of coupling;

5 – working cylinder

Removal of levers of the drive to the transmission

1 – transfer inclusion cable tip;

2 – lever of the choice of transfers;

3 – tip of a cable of the choice of transfers;

4 – lock ring;

5 – nut;

6 – lever of inclusion of transfers;

7 – ram

Speedometer drive speed sensor arrangement on the 02T transmission

1 – connecting block;

2 – speedometer drive speed sensor;

3 – transmission

The connecting plug of a reception pipe of the muffler on models with the 02T transmission

1 – reception pipe of the muffler;

2 – connecting plug;

3 – coupling bolt;

4 – resonator;

5 – holder;

6 – nut;

7 – cross-piece;

8 – pillow of fastening of the resonator;

9 – heat-insulating screen;

10 – protection cover of a block of the oxygen sensor (lambda probe)

Fastening of a "mass" wire to the 02T transmission

1 – bolt;

2 – "mass" wire;

3 – backing light switch;

4 – nut;

5 – arm

Arrangement of points of fastening of the 02T transmission to the engine

1 – M12x65 bolt;

2 – M12x140 bolt;

3 – M12x65 bolt;

4 – M10x50 bolt;

5 – M12x80 bolt;

6 – adjusting plug

Prevention

It is necessary to remove and install the transmission on the elevator or a viewing ditch.


Removal

PERFORMANCE ORDER
1. Remove the top casing of the engine (see subsection 2.1).
2. Remove the rechargeable battery and its holder.
3. Disconnect a wire from the traction relay of a starter.
4. Turn off three bolts 1 (see rice. Fastenings of an arm of cables of the drive of the 02T transmission) fastenings also disconnect from the transmission an arm 2 fastenings of cables of the drive of the transmission.
5. Turn off a bolt of fastening and disconnect the holder 3 tubes 4 drives of coupling from the transmission.
6. Turn off two bolts of fastening and remove the working cylinder 5 of the drive of coupling from a coupling case, without disconnecting from it a tube. Fix the working cylinder by means of a wire so that it did not prevent removal of the transmission.
Prevention

After removal of the working cylinder do not press a coupling pedal at all.


7. Remove a lock ring 4 (see rice. Removal of levers of the drive to the transmission), remove the lever 2 choice of transfers and put it aside together with a cable.
8. Turn off a nut of the 5th fastening, remove the lever 6 of inclusion of transfers and put it aside together with a cable.
9. Disconnect a block 1 (see rice. A speedometer drive speed sensor arrangement on the 02T transmission) with wires from the sensor 2 speeds of the drive of a speedometer.
10. Turn off bolts available from above (see rice. An arrangement of points of fastening of the 02T transmission to the engine) fastenings of the transmission to the engine.
11. Turn off the top bolt of fastening of a starter.
12. Remove a forward left wheel.
13. Remove локарь niches of a forward left wheel.
14. Remove an antisplash guard of a case of the engine.
15. Having weakened an inhaling of coupling bolts 3 (see rice. The connecting plug of a reception pipe of the muffler on models with the 02T transmission) collars of fastening of the connecting plug 2, disconnect a reception pipe 1 from the resonator 4 systems of production of the fulfilled gases.
16. Take out from the holder the 5th wire of the oxygen sensor (lambda probe).
17. Turn off a forward lower bolt 1 (see rice. Fastening of a "mass" wire to the 02T transmission) fastenings of the transmission to the engine, thereby having disconnected as well a "mass" wire 2 from the transmission.
18. Disconnect a block with wires from the switch 3 lights of a backing.
19. Turn off a nut 4 fastenings and disconnect from a box an arm 5. Put an arm with wires aside.
20. Remove a starter.
21. Disconnect both drives of wheels from flanges.
22. Disconnect a spherical support from the lever of a forward suspension bracket and a rack from a bar of the stabilizer of cross stability.
23. Take away outside a telescopic rack 2 (see fig. in the item 10 of subsection 7.2.3) a forward suspension bracket, establish between it and a body a wooden pro-rate 1. Suspend the wheel drive by means of a wire, for example, to a spring of a forward suspension bracket. Fix the right drive of a wheel as it is possible above. At the same time be careful – do not damage a varnish covering of half shafts.
24. Turn off three bolts 1 and 3 (see fig. in the item 26 of subsection 7.1.2.1) fastenings and remove a back support 2 of the power unit.
25. Turn off the bolt of fastening of the transmission to the engine which is over the right flange of an output shaft of differential.
26. Hook on the engine for eyes and pull waist cables, without allowing damage of hoses and wires.
27. Raise the engine a little so that to unload the left support of the power unit, and turn out bolts 2 (see fig. in the item 39 of subsection 2.12.7) fastenings of the left support.
28. Lower the transmission 1 so that to get access to bolts 2 fastenings of an arm of the transmission through a niche of a forward left wheel. At the same time you watch that the transmission did not lean on a beam of a forward suspension bracket. Turn off two bolts 2 fastenings of an arm 3.
29. Turn off the lower bolts of fastening of the transmission to the engine (see rice. An arrangement of points of fastening of the 02T transmission to the engine).
30. Take away the transmission from the engine and lower it, inclining as appropriate and wringing out the engine in the opposite direction.

Installation

PERFORMANCE ORDER
Install the transmission upside-down. At installation of levers of the drive of gear shifting enter the ram 7 (see rice. Removal of levers of the drive to the transmission) installed on the lever of the choice of transfers in gearing with the transfer inclusion lever. Check level and if necessary add oil in the transmission.

Moments of an inhaling, N · m

Bolt of fastening of an arm to the transmission
40 to tighten on 90 °
Nut of fastening of the lever of inclusion of transfers
25
Bolt of fastening of cables of the drive of the transmission
25
Bolts 1, 2, 3 and 5 (see rice. An arrangement of points of fastening of the 02T transmission to the engine) fastenings of the transmission to the engine
80
Bolt 4 fastenings of the transmission to the engine
45



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